Case Study · Industrial

Diesel Storage Containment

A prefabricated secondary-containment liner system across an approximately ~35,000 sq ft diesel and lubricant storage area at an industrial facility in Texas. Phoenix prepped, primed, and lined the containment floor and sloped perimeter berms, then sealed every seam, tank foundation, drain, and penetration with spray-applied PHX6700 polyurea — one continuous barrier around a live fuel tank farm.

Location
Texas
Sector
Industrial
Area
~35,000 sq ft
System
Prefab Liner + PHX6700
Completed prefabricated containment liner across the floor and sloped perimeter berms of a 35,000 sq ft diesel storage basin
The Project

What we installed

Prefabricated Liner System

A prefabricated secondary-containment liner installed across roughly 35,000 sq ft of containment floor and sloped perimeter berms — the primary barrier holding a diesel and lubricant release inside the containment area.

PHX6700 Seam & Detail Sealing

Field seams, tank foundations, drains, sumps, penetrations, and perimeter terminations were sealed with plural-component, spray-applied PHX6700 polyurea at 60–80 mils — turning separate liner sections into one continuous, monolithic barrier.

Primer & Base Coat

Two coats of Sherwin-Williams Dura-Plate 235 (~8 mils combined) on the designated concrete, metal, perimeter, drain, penetration, and termination areas — the prepared, primed foundation the liner and polyurea bond to.

Every Detail Integrated

Tank foundations, drain and sump openings, pipe and conduit penetrations, concrete-to-liner and metal-to-liner transitions, stairs, valves, and supports were all worked into the system so containment stays continuous through a congested equipment field.

Surface Preparation

Abrasive sandblasting, pressure washing, and removal of dirt, debris, loose coatings, and oxidation across concrete and metal. Moisture testing and required mitigation were completed and the substrates accepted before any primer or liner went down.

Outcome

A continuous secondary-containment barrier across the full diesel and lubricant storage area — engineered to contain spills and protect the ground beneath an active fuel-storage operation.

The Hard Part

35,000 sq ft around a live tank farm

Scale and site geometry were the challenge — a large basin with sloped berms, congested with tanks, piping, valves, and drains, all of it staying in service while we worked.

crop_free

~35,000 sq ft across large sloped containment berms and irregular site geometry.

oil_barrel

Multiple diesel and lubricant storage tanks with extensive piping, conduits, valves, drains, and fixed equipment to integrate around.

grid_on

Field-seaming prefabricated liner sections and holding coating thickness at seams, edges, and complex transitions.

engineering

Protecting active infrastructure and maintaining continuous containment while coordinating inside an operating industrial facility.

Secondary containment or industrial liner?

Prefab liner + polyurea for large containment basins

Before & Preparation

What we started with

Diesel and lubricant storage tank area before liner installation, showing concrete foundations, piping, and containment berms Existing process piping showing corrosion and coating deterioration before preparation and protective coating Drain structure with a primed and prepared perimeter, readied for integration with the containment liner
The Completed Containment

Sealed, seamless, contained

Completed prefabricated containment liner installed across the basin floor around a lube-oil storage tank Completed liner and PHX6700 detail treatment around a diesel storage tank, piping, and sloped containment berm Continuous containment liner installed between storage tanks with sealed field seams and transitions Completed liner and seam treatment detailed around a lube-oil tank foundation and adjacent drain

Secondary containment project?

Prefabricated liners and spray-applied polyurea for large tank farms, containment basins, and industrial facilities. Free facility site assessments available.

call Call Now draft Quick Quote